Pingdu Nancun Intelligent Manufacturing Enterprise 'Speed ​​Run' Exclusively manufactures the core equipment of the first high-altitude vehicle for the Winter Olympics

The opening ceremonies of the Beijing Winter Olympics and Paralympics left a deep impression on people, especially the torch ignition link, which incorporated many technological elements.What is little known is that the planetary reducer independently developed and produced by Qingdao Infinity Precision Machinery Co., Ltd., an enterprise in Nancun Town, Pingdu City, also left the mark of intelligent manufacturing technology. With excellent performance, as the core equipment, it was carried on the aerial work platform participating in the ignition , helping the successful completion of the ignition ceremony.

Intelligent manufacturing makes extraordinary enterprises continue to strengthen

The planetary reducer is the core equipment of the aerial work vehicle. During the ignition ceremony of the opening ceremony of the Beijing Winter Olympics, the staff used the electric straight-arm working platform installed with the planetary reducer to make the torchbearer rise steadily to the ignition height to ensure safety, Environmentally friendly, efficient, stable and reliable to complete the ignition task.

Xingbang Intelligent, the customer who manufactured the aerial work vehicle this time, is extremely strict in the selection of planetary reducer suppliers. The planetary reducer developed and produced by Qingdao Infinity Precision Machinery Co., Ltd., which has been cooperating with it for a long time, is light in weight, small in size, high in precision, high in efficiency, It has the characteristics of stable operation, low noise and strong adaptability, and implements the overall solution of product + technology + service, and was selected again.

'The various reducers we produce with completely independent intellectual property rights are high-precision products with core competitiveness and are widely used in various construction machinery. They are also domestic Sany Heavy Industry Group, Xugong Group, China Provide services for nearly 100 customers such as Lianzhong, Sunward Intelligent, Liugong Group, Sunward Intelligent, Taimei Academy of Sciences, etc.; internationally, for German Bauer, Kenlim KLEMM, French Manitou, American snooker, and Finland MacGregor, Japan Kawasaki KPM, Russia Roster, Italy Bonfiglioli and other dozens of well-known enterprises supporting products; at the same time, it also provides products for Bosch BOSCH, ZF ZF, EURODRILL, AUMUND, ZOLLERN Such as world-class enterprises processing precision parts, key parts of the steering system of Sinotruk's heavy trucks, train wheels on Qingdao Metro Line 2, large lifting equipment in US nuclear power plants, bridging equipment in high-speed rail construction, rotary drilling , Road construction equipment in expressway construction, etc., our planetary reducer products can be seen everywhere, and our planetary reducer is the core component of these mechanical equipment. 'General Manager Sun Armed Forces said.

It is reported that this enterprise specializes in the research and development and manufacture of planetary reducers. It is now a high-tech enterprise in Qingdao, a small and medium-sized enterprise specializing in specialization in Shandong Province, a specialized and special new enterprise in Qingdao, and an enterprise technology center in Qingdao.

Qingdao City Certified Enterprise Technology Center

The world's manufacturing powerhouses such as the United States, Japan, and Germany have gathered a large number of advanced machinery manufacturing companies, and Qingdao Infinity Precision Machinery Co., Ltd. relies on independent intellectual property rights to provide high-end products and technical service support to world-renowned companies in these countries, and the supply of products exceeds demand.

The company was established in December 2004. Overcoming many difficulties such as lack of personnel, products, and markets in the early stage of entrepreneurship, it has been sharpened for 17 years, relying on its own technology for independent development, and has grown into a high-tech enterprise with independent intellectual property rights, independent research and development, and production. At present, the market share of the field of aerial work vehicles is more than 50% in the country, and the market share of road machinery is more than 40%. The export has maintained a double-digit growth rate for more than 10 consecutive years.This year also ran out of the hard-core 'acceleration'. The performance of the planetary reducer has reached the international advanced level, and it has become a new domestic product, which can completely replace the imported brand. It has also gone abroad and has the right to speak in the domestic and foreign markets. It is a leading enterprise in the reducer industry.

Adhere to innovative research and development to create independent brands

The source is long and the roots are deep.Only by holding key core technologies in our own hands and realizing self-control can we firmly grasp the initiative of innovation.

Play well 'innovative chess'.The key to innovation and development lies in people, constantly making up for shortcomings and forging long boards, planting the soil for the growth of scientific research talents, raising standards with first-class technology, and cultivating a high-quality talent team, among which personnel with college education or above account for more than 54% of the company's total employees .The company has established a research and development center to achieve independent research and development. There are more than 20 R&D technicians, accounting for one-sixth of the number of employees, including 8 senior professional title R&D personnel. Qingdao University, Yangzhou University and other scientific research institutes carry out industry-university-research cooperation to jointly promote the improvement of research and development level.

Investment in innovation continues to increase.The company invests 5% of its annual sales revenue in research and development, and has successively implemented more than 600 new product developments. It has overcome a series of technical difficulties in the production process, mastered core technologies, and developed a number of original technologies. The production efficiency has reached international standards. First class.Using the principle of planetary reduction, the planetary reduction gearbox independently developed and produced by the company has excellent performances such as large torque, large transmission ratio, high efficiency, low noise and high reliability, reaching the world's leading level.

advanced laboratory

'General manager Sun Armed Forces with a master's degree is also a senior engineer in the aviation industry. He focuses on the field of precision machinery and has been engaged in the research and development of planetary reducers for more than 20 years. 'Sun Lizhi, deputy general manager, said.

Sun Armed introduced the reducer samples

'Successively undertook the research and development of 9 subjects, participated in the research and development of special tools for the national 11# project, declared and obtained 26 national patents, all of which were transformed into achievements, and passed the certification of the national intellectual property management system. During the period, foreign giants wanted to Seeking a joint venture, but in order not to control the core technology, the joint venture request of the peers was politely rejected. The company is determined to do a good job of its own brand, insist on self-centered and independent development. 'Sun Lizhi continued.

'Enterprises can control development and produce high-end products only if they continuously achieve breakthroughs in core technologies and master more key technologies with independent intellectual property rights. 'General Manager Sun Armed Forces is deeply moved.

Carry forward the spirit of craftsman and create a famous brand

There are many parts of the reducer, and each process is precision machining.The company adheres to the principle of quality first and makes the reducer a well-known brand.

Strictly control the feed.In the procurement of raw and auxiliary materials, the bidding system is not adopted, but the selection system is adopted. It is better to ensure the quality of the reducer, and the raw and auxiliary materials that do not meet the quality requirements are not allowed to enter the factory no matter how cheap they are. The company is trying its best The quality admonition 'free tolerances are not free, sharp edge chamfering is strictly required, you say these are not important, no one wants to produce products' has penetrated into the team members and led a group of suppliers to pursue excellence.

Build an intelligent chemical factory.Every year, the company introduces sophisticated large-scale CNC lathes, horizontal machining centers, gantry machining centers, CNC gear grinding machines, CNC gear hobbing machines, CNC gear shaping machines, broaching machines and other intelligent equipment from abroad.The reducer production line also uses robots instead of manual labor, which improves efficiency.

The company is equipped with high-precision testing equipment such as three-coordinate measuring machines, comprehensive gear testing machines, spectrometers, profile meters, and cleanliness testing instruments, and implements independent testing.Hundreds of sets of high-performance CNC processing equipment and high-precision testing equipment provide a reliable guarantee for high-quality products.

Automated production digital management.Based on the ERP control system, the enterprise uses industrial Internet technology to realize the collaborative work between robots and machine tools, and the interconnection among machine tools, robots, auxiliary equipment, and control systems; it has developed an intelligent production line digital management system to collect processing data and quality data in real time and exploit.

Implement the world's advanced management standards.The company is the first in the industry to pass the four major system certifications of ISO9001, IATF16949, ISO14001, and intellectual property management system, and its professional level has been recognized by the state, demonstrating its determination and ability to be a leading enterprise in the industry.

The marketing service network is perfect.In terms of after-sales service, the company can respond 24 hours a day, and has an absolute advantage in participating in large-scale procurement bidding projects at home and abroad.

As a leading enterprise in the field of planetary reducers, there are currently thousands of parts and components, and more than 600 product models have been produced.The self-produced large torque, large transmission ratio planetary reduction gearbox, the main performance indicators have reached the implementation standards of foreign advanced counterparts, and the quality is comparable to similar brands in the world such as Germany, and can completely replace similar imported products.The developed drive reducer for construction machinery road milling machine, crawler crane travel reducer, mechanical detachment reducer, two-speed reducer, free-falling hook winch reducer fills the gap in the country and becomes the vanguard of the domestic industry.

Relying on the business environment to continue to grow stronger and better

The long-term development of an enterprise in one place depends on the government creating a tangible and intangible investment environment.

Nancun Town is an important industrial town with a relatively complete manufacturing industry chain and has formed an advanced manufacturing cluster.

'The government upholds the concept that projects are king, formulates personalized service plans for enterprises, and strives to create a comfortable and comfortable development environment. It not only provides land, but also helps run various procedures, actively helps declare technology centers and other projects, and strives for technical transformation subsidies Such rewards will promote the development of the enterprise to accelerate, and behind the successful operation of the project, there are local party committee and government services, and the business environment is endless.' said General Manager Sun Armed Forces.

A good investment environment is a 'magnet' to attract entrepreneurs.Nancun Town is located in the throat of the Shandong Peninsula, connecting the Peninsula to the east and the inland to the west. It has the most convenient transportation and a unique geographical location. Pingdu Station of Weilai High-speed Railway is 35 kilometers away, Qingdao Qianwan Port is 55 kilometers away, two provincial highways S217 and S218 run through the north and south, and two high-speed highways, Shenhai and Qingxin, pass through the territory. Iron four in one transportation network system.

The basic supporting facilities follow the project, and the water, electricity, heating, etc. are not only 'one step in place', but also the supporting facilities are ahead of schedule and continue to increase.The area has achieved 'ten connections and one leveling' all-round coverage, with one 220,000-volt substation and one 110,000-volt substation, three 35,000-volt substations, with a daily treatment capacity of 30,000 tons. Guodian Yinhe Qingdao Sewage Treatment Co., Ltd. has a daily Shunchang Waterworks with 40,000 cubic meters of water supply, Taineng Gas Company with a daily natural gas supply of 300,000 cubic meters, Binhe Thermal Company with a daily heating supply of 130 tons, and the first town-level bus station in Pingdu, all infrastructures are delivered to the project The red line of land use is one of the most complete supporting industrial parks in Qingdao.

Sufficient human resources and strong drive for innovation.Talents are an important productive force for the competition and development of modern society. Nancun Town has a registered population of 132,000. It has complete primary and junior high schools, high schools, vocational technical secondary schools, technician colleges, and universities. It is a fertile ground for talents and a highland for innovation. It can provide sufficient professional talents for Intelligent manufacturing enterprises inject strong power.

At present, Nancun Town is taking advantage of the opening of Jiaodong Airport to build an airport economic zone with a high starting point and high standards, build a domestic advanced manufacturing base, accurately break through the blocked points of the industrial chain and supply chain, build a strong chain, supplement the chain and expand chain, extend the industrial chain, and create a new ecological environment for high-end intelligent manufacturing enterprises.

To seek innovation is to seek the future.Qingdao Infinity Precision Machinery Co., Ltd., which has grown into a benchmark professional manufacturing service enterprise in China's reducer industry, put forward the vision of becoming 'world transmission expert', is taking advantage of the trend, taking advantage of the trend, and investing in the transformation of intelligent workshops , develop the reducer, the core component of the robot, vigorously promote technology research and development and product innovation, constantly improve the product structure, enhance the brand influence, and become a transmission machinery manufacturing enterprise with world-class competitiveness.